Content Provider for Newsweek
John Van Scoter

John Van Scoter

CEO
Solid Power
23 October 2024

What makes Solid Power's technology unique compared to traditional lithium-ion batteries?

Solid Power is pioneering the development of all-solid-state battery technologies, including sulfide-solid electrolyte, which replaces the liquid or gel electrolyte found in traditional lithium-ion batteries with a completely solid electrolyte.

Key technologies were initially developed at the University of Colorado at Boulder about a decade ago, and since then, the company has been refining the technology to create safer, more efficient energy storage solutions for electric vehicles (EVs). The solid-state approach promises multiple benefits, including increased range, enhanced safety, and lower costs due to a simpler manufacturing process.

The focus is squarely on the EV market, where the technology's advantages can make a significant impact. By eliminating the liquid electrolyte, solid-state batteries aim to reduce the risks associated with traditional lithium-ion batteries, such as leaks and thermal runaway, which can lead to fires. Additionally, these batteries have the potential to significantly improve energy density, meaning longer driving ranges for electric vehicles or, conversely, the same range with a lighter battery.

How does Solid Power plan to scale up production of its all-solid-state batteries, and what challenges does it face in this process?

Scaling up production of battery cells is centered around Solid Power's strategic partnerships with industry giants such as BMW, Ford, and SK On, a prominent battery manufacturer from South Korea. These collaborations are essential for optimizing the performance of the cell technology and leveraging existing lithium-ion manufacturing infrastructure to ease the transition to solid-state production. Although Solid Power's manufacturing process is more straightforward than traditional methods, the equipment used is largely the same, which may make it more cost-effective and quicker to convert existing production lines.

Ultimately, the company desires to be world’s leading producer of sulfide-solid electrolyte. The company has already ramped up its electrolyte production capacity at one of its Colorado facilities to 30 metric tons per year, with plans to reach 140 metric tons per year through a U.S. Department of Energy grant aimed at upgrading the process to continuous flow. The ultimate goal is to further scale up to tens of thousands of metric tons annually to meet the demand for the EV market. However, as with any emerging technology, each phase of scaling introduces new variables that must be managed, making it crucial to approach the ramp-up in a stepwise manner.

What advantages do all-solid-state batteries offer for electric vehicles compared to traditional lithium-ion batteries?

All-solid-state batteries bring several benefits to the EV industry. First, in the long-haul, they have the potential to double or even triple energy density compared to traditional lithium-ion batteries. This improvement can translate to a significantly extended driving range for vehicles or allow for lighter batteries that still provide ample range. Second, the solid-state design is expected to reduce the safety concerns associated with liquid electrolytes, such as fires and thermal instability, providing a safer alternative for consumers and manufacturers.

Another advantage is cost-related; with a simpler manufacturing flow, solid-state technology offers a path to lower battery costs at scale. These factors combined make solid-state batteries an attractive alternative for the future of electric vehicles.

Do you think any specific advantage of solid-state batteries will give Solid Power a competitive edge in the future EV market?

While all the advantages of solid-state batteries are important, safety stands out as a significant differentiator. The elimination of liquid electrolytes is expected to substantially reduce the risk of battery fires, an issue that has been widely publicized with traditional lithium-ion batteries. This factor alone could sway both consumers and car manufacturers toward adopting solid-state technology.

Cost is another critical advantage that could become increasingly relevant as the industry scales up. The simplified manufacturing process means that solid-state batteries could be produced at a lower cost compared to traditional batteries, making electric vehicles more affordable for a broader range of consumers. Ultimately, the combination of safety, cost-effectiveness, and higher energy density positions solid-state batteries as a compelling choice for the future of electric vehicles.

What challenges does Solid Power anticipate in scaling up production, and how is the company addressing them?

The most significant challenge in scaling up battery technology is managing the complexities that arise at each stage of development. Each step in the scaling process, whether it involves increasing battery size or production capacity, introduces new technical hurdles that cannot always be anticipated. This is why Solid Power has made partnerships a central focus, ensuring that it can benefit from the expertise and resources of established automotive and battery manufacturers.

Continuous testing and iterative development are essential for overcoming these scaling challenges. As Solid Power moves forward, it will continue to refine both the design and the production processes, addressing any issues that arise along the way. This approach allows for gradual scaling while ensuring that the quality and safety of the batteries are maintained.

How does Solid Power incorporate sustainability into its operations, and what are the future plans for ESG commitments?

While still in the development phase, Solid Power is committed to sustainability and has already taken steps to monitor and minimize the environmental impact of its operations. This includes efforts to reduce power consumption and emissions in its facilities. As the company moves toward full-scale production, it plans to establish a comprehensive Environmental, Social, and Governance (ESG) program that will guide its sustainability efforts.

The company acknowledges that a full ESG strategy will become more relevant as it transitions from development to large-scale manufacturing. In the meantime, Solid Power remains committed to continuous improvement in its operational efficiency and aims to set up a strong sustainability framework in the years leading up to commercial production.

Can you provide a timeline for Solid Power’s progress toward commercializing solid-state batteries for electric vehicles?

The commercialization process for automotive batteries involves a series of qualification stages, including A, B, C, and D sample phases before the batteries are deployed in a commercial vehicle. Solid Power shipped its A1 samples to BMW last fall, initiating the automotive qualification process. Each phase can take 18 to 24 months, and the company expects to complete at least one more A sample revision next year before moving into the B sample phase.

If the timeline proceeds as planned, Solid Power anticipates that solid-state batteries will be installed in vehicles for consumer use around 2028-2030. By then, the company will have handed off battery production to its automotive or cell manufacturing partners while focusing on producing the electrolyte. The next few years will involve refining the technology and scaling up electrolyte production to meet the demands of the market.

Why does it take so long for solid-state batteries to reach the market, and what factors contribute to this timeline?

The timeline for bringing solid-state batteries to market is primarily driven by the complexities of battery systems. Unlike simpler technologies, batteries involve intricate electrochemical and mechanical processes, and even minor changes to the chemistry or design can have significant implications for manufacturing. Each stage of scaling up requires extensive testing to ensure safety and performance, with tests often involving repeated cycles of charging and discharging.

In addition to the technical challenges, regulatory requirements for automotive applications add to the time frame. Battery testing and qualification must be thorough to guarantee safety for end users. While the process may be lengthy, it is essential for delivering a reliable and high-quality product.

How does Solid Power stay relevant in the battery industry during the long development period before commercial production?

Maintaining relevance involves executing partnership roadmaps and keeping stakeholders informed about progress. Solid Power's strong relationships with BMW, SK On, and other partners help maintain visibility in the market, while regular communication with investors and the public provides updates on development milestones. The company is also working with SK On to establish a pilot manufacturing line in Korea and supporting BMW's battery development efforts in Germany.

By demonstrating steady progress and meeting its stated commitments, Solid Power builds credibility in the market. The company’s focus on executing its industrialization plans ensures that it remains a key player in the industry as it works toward commercializing solid-state battery technology by 2028.

What steps is Solid Power taking to educate the public about solid-state batteries and their benefits?

Solid Power recognizes the importance of raising public awareness about the benefits of solid-state batteries, especially during the years leading up to full commercialization. The company envisions solid-state batteries starting at the high-performance end of the EV market before becoming more widely available. Keeping the public informed about technological advancements and the advantages of solid-state batteries will help generate interest and demand as these products begin to roll out.

Public education efforts will include sharing information through partnerships, media engagements, and investor communications. By informing potential customers about what sets solid-state batteries apart, Solid Power aims to create a market pull for its technology once it is commercially available.